Fluid-management Miller GyroMixer Manuel d'utilisateur

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GyroMixer | End User Guide
Getting Started
Maintenance and Care
Troubleshooting
Service Parts
Warranty
Part No: 4708000
Rev. I
07.30.10
Vue de la page 0
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Page 1 - 07.30.10

GyroMixer | End User Guide Getting Started Maintenance and Care TroubleshootingService PartsWarrantyPart No: 4708000 Rev. I07.30.10

Page 2

INTRODUCTION6SPARE PARTS ORDERFluid Management Parts Order FormPhotocopy and use this form toMail or fax orders to:IDEXPhone: 1(800) 462-24661023 Whee

Page 3

UNPACKING DIRECTIONSGyroMixer End User Guide 7UNPACKING DIRECTIONSINSPECT FOR DAMAGEInspect the shipping carton for damages. If any damage is found, n

Page 4 - Table of Contents

SETTING UP THE MIXER8SETTING UP THE MIXERINSTALLATIONThe following instructions are for both the standard and explosion-proof models. Refer to the box

Page 5 - INFORMATION

SETTING UP THE MIXERGyroMixer End User Guide 9Grounding This product must be grounded. In the event of an electrical short circuit, grounding reduces

Page 6 - WARNINGS AND CAUTIONS

SETTING UP THE MIXER10Caution Under no circumstances should you modify the plug if it does not fit the outlet. Check with a qualified electrician or s

Page 7 - INTRODUCTION

SETTING UP THE MIXERGyroMixer End User Guide 11LEVELING The customer must level the mixer. Although the unit is shipped on casters for ease of positio

Page 8 - ELECTRICAL SUPPLY

SETTING UP THE MIXER12OPERATIONAL TEST 1. Verify that the power is connected to the mixer. 2. Open the mixer's sliding door. 3. Slide a container

Page 9 - EQUIPMENT MAINTENANCE LOG

OPERATIONSGyroMixer End User Guide 13OPERATIONSBefore operating the paint mixer, carefully read the Warnings and Cautions in the Safety section and on

Page 10 - SPARE PARTS ORDER

OPERATIONS148. Move the POWER lever to the ON position. WARNING A safety interlock system prevents the operator from opening the sliding door while th

Page 11 - DIRECTIONS

MAINTENANCEGyroMixer End User Guide 15MAINTENANCE The Miller GyroMixer is designed for simple maintenance. For example, the motor contains sealed bear

Page 12 - Explosion-Proof Installation

©2010 Fluid Management as published work all rights reserved. Under the copyright laws, this material may not be copied, in whole or in part, without

Page 13 - Figure 1. Grounding Methods

MAINTENANCE16SEMI-ANNUALLY• Test the secondary drive V-belt tension. Adjust, if necessary, to proper tension (approximately 7 lbs to deflect the belt

Page 14 - SETTING UP THE MIXER

TROUBLESHOOTINGGyroMixer End User Guide 17TROUBLESHOOTING Using the chart below, locate the problem in the first column, then select the probable caus

Page 15 - LEVELING

TROUBLESHOOTING18Mixer operates, but does not mix.Belts loose or defective. • Check the poly V-belt and the V-belt. Replace if necessary.Improper time

Page 16 - OPERATIONAL TEST

TROUBLESHOOTINGGyroMixer End User Guide 19Mixer will not shut off. Damaged timer relay. • Replace timer relay.Faulty connection to the potentiometer.

Page 17 - OPERATIONS

SERVICE20SERVICEGENERAL INFORMATIONIf you do not feel confident about disassembling the paint mixer or replacing a part, DO NOT ATTEMPT THE PROCEDURE.

Page 18 - MIX TIMES

SERVICEGyroMixer End User Guide 21REMOVING THE SHEET METAL COVERS1. Unplug the mixer.2. Loosen the six (6) screws on the rear access panel and lift th

Page 19 - MAINTENANCE

SERVICE228. Evenly move the secondary idler bracket to set the belt tension. Note: Belt tension should be set so that a seven (7) pound force will de

Page 20 - SEMI-ANNUALLY

SERVICEGyroMixer End User Guide 2310. Replace the rear access panel.11. Restore power.ADJUSTING THE CLAMPING FORCE IN THE CLAMP HANDLE1. Unplug the un

Page 21 - TROUBLESHOOTING

SERVICE24CAUTION: To avoid breakage, do not over actuate the power lever. 8. After tightening the screws in step 7 and with the power lever still in

Page 22

SERVICEGyroMixer End User Guide 256. Using mineral spirits or similar non-flammable liquid, remove the old adhesive residue left on the table.7. Remov

Page 23 - GyroMixer End User Guide 19

Table of ContentsGyroMixer End User GuideSAFETY INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1MIXER WARNING LABELS . .

Page 24 - Special Tools

SERVICE265. Close the sliding door.Figure 3. Door Stop6. Working at the back of the mixer, gently slide the door out of the two notches in the top of

Page 25 - GyroMixer End User Guide 21

SERVICEGyroMixer End User Guide 27REMOVING THE MOTOR1. Unplug the electrical cord.2. Remove the rear access panel and top cover by removing the screws

Page 26

SERVICE28REASSEMBLING THE MOTOR1. Remove the key taped to the side of the new motor.2. Slide the motor drive pulley onto the shaft and into the same p

Page 27 - GyroMixer End User Guide 23

SERVICEGyroMixer End User Guide 2911. Perform a motor test: • Plug in the mixer.• Turn on the motor and confirm that the rotation of the motor is cloc

Page 28 - REPLACING THE ROLLER

ELECTRICAL30ELECTRICALREPLACING THE TIMER1. Unplug the mixer.2. Remove the rear access panel and the electrical cover plate.3. Locate the timer module

Page 29 - TOP COVER

ELECTRICALGyroMixer End User Guide 315. Verify that all connections fit tightly. Repair any loose connections by crimping or replacing the loose ones.

Page 30 - DOOR STOP

ELECTRICAL32Switch Terminal Standard Intn’l X-ProofUS X-ProofX-ProofS1 A 21 1 N.C. ---S1 B 22 2 N.C. ---S2 C 13 3 N.O. ---S2 D 14 4 N.O. ---S1 A 21 --

Page 31 - REMOVING THE MOTOR

PARTSGyroMixer End User Guide 33PARTSThis section is designed to assist you in performing service functions and identifying parts. All repairs must be

Page 33 - GyroMixer End User Guide 29

PARTSGyroMixer End User Guide 35PART NO DESCRIPTION NO REQA 18307 BACK PANEL 1 B F29082-01 DIGITIAL TIMER PANEL 1 C 20811 SCREW, PAN HEAD WITH EXTER

Page 34 - ELECTRICAL

Table of ContentsREPLACING THE ROLLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24INSTALLING THE UPPER TABLE PAD . . . . . . . .

Page 35 - ELECTRICAL DRAWINGS

PARTS36AJ, KMBCEDLHIGF

Page 36

PARTSGyroMixer End User Guide 37PART NO DESCRIPTION NO REQA F0113 STAINLESS STEEL THREADED STANDARD SCREW 1B 18334 SHAFT, HEX, SOUPLER, 11” HEXX4.66LG

Page 38

PARTSGyroMixer End User Guide 39PART NO DESCRIPTION NO REQA 18370 INCOMING CORD, 12 FEET; STANDARD GYROMIXER 1B 18444 MAIN DRIVE POLY-V BELT, 820 J 1

Page 39 - GyroMixer End User Guide 35

PARTS40PGDAJIHFECBKMNOMLQR

Page 40

PARTSGyroMixer End User Guide 41 PART NO DESCRIPTION NO REQA 17268 SEALED BEARING (35MM ID) 2B 18354 SWIVEL CASTER 4C 18387 STAINLESS STEEL FRONT SHEL

Page 42

PARTSGyroMixer End User Guide 43PART NO DESCRIPTION NO REQA 28533 SLATTED FRONT DOOR ASSEMBLY 1B 18487 IDLER ADJUSTMENT BRACKET 1C 19437 SCREW, HEX HE

Page 44

PARTSGyroMixer End User Guide 45PART NO DESCRIPTION NO REQA 18306 START SWITCH SPRING PIN 1B 18325 DOOR LOCKING BRACKET 1C 21518 START SWITCH HANDLE A

Page 45 - GyroMixer End User Guide 41

SAFETY INFORMATIONGyroMixer End User Guide 1SAFETY INFORMATIONMIXER WARNING LABELSYou should become familiar with important warning labels which are a

Page 46

PARTS46CABINET & ELECTRIC COMPONENTS NOT SHOWNPART NO DESCRIPTION NO REQ18305 START SWITCH SPRING MOUNTING BRACKET PIN 118365 DOOR LOCK MOUNTING B

Page 47 - GyroMixer End User Guide 43

PARTSGyroMixer End User Guide 4721517 COVER ASSEMBLYEXPLOSION-PROOF GYROMIXER ONLY121518 START SWITCH HANDLE ASSEMBLY, INCLUDES DOWEL PIN AND ROLLER 1

Page 48

PARTS48Upper Stationary Arm AssemblyLower Moving Arm AssemblyCFKIQODELMEHOIGMNJBFPAR

Page 49 - GyroMixer End User Guide 45

PARTSGyroMixer End User Guide 49PART NO DESCRIPTION NO REQA 17268 BEARING, SEALED (35MM) 2B 18312 LOWER MOVING ARM 1C 18313 UPPER ARM TABLE 1D 18316 U

Page 50

PARTS50GKGEFBHLDIJCMLower Stationary Arm Assembly

Page 51 - GyroMixer End User Guide 47

PARTSGyroMixer End User Guide 51PART NO DESCRIPTION NO REQA 01007 ROLL PIN (3/16 X 1” SS) 2B 03163 NUT (3/4-10 HEX) 2C 18334 SHAFT COUPLER (1” HEX) 1D

Page 52 - Lower Moving Arm Assembly

PARTS52Rotary AssemblyIQRUCUSAJVHGOPNMBDFL

Page 53 - GyroMixer End User Guide 49

PARTSGyroMixer End User Guide 53PART NO DESCRIPTION NO REQA 01113 SCREW (8-32 X 3/8) 4B 18310 UPPER MOVING ARM ASSEMBLY, INCLUDES BUSHINGS, SCREWS, MO

Page 54 - Lower Stationary Arm Assembly

PARTS54EACBDFSecondary Idler Pully Assembly

Page 55 - GyroMixer End User Guide 51

PARTSGyroMixer End User Guide 55PART NO DESCRIPTION NO REQA 03163 NUT (3/4-10 HEX) 2B 18453 V-IDLER PULLEY WITH BEARINGS 2C 18454 SECONDARY IDLER MOUN

Page 56 - Rotary Assembly

SAFETY INFORMATION2Information NoticeNote: If the cabinet vibrates, loosen the locking nuts on the right front leveling foot and slightly adjust the l

Page 57 - GyroMixer End User Guide 53

PARTS56Upper Stationary Gear Arm AssemblyA18421BHFGKCDIEJE

Page 58

PARTSGyroMixer End User Guide 57PART NO DESCRIPTION NO REQA 18301 LEAD SCREW CAP 2B 18302 KEY, 48 TOOTH GEAR (1/8” X 1/8” X 1/4”) 218311 FEMALE CLAMPI

Page 59 - GyroMixer End User Guide 55

Part No. 4708000Rev. I07.30.10Fluid Management®1023 Wheeling RoadWheeling, Illinois 60090-5776Telephone: (847) 537-08801-800-462-2466Fax: (847) 537-55

Page 60

INTRODUCTIONGyroMixer End User Guide 3INTRODUCTIONPRODUCT DESCRIPTIONThe Miller GyroMixer is a versatile, automatic paint mixer designed for safety, r

Page 61 - GyroMixer End User Guide 57

INTRODUCTION4ELECTRICAL SUPPLYExplosion-Proof ModelStandard ModelsMotor1 HP, 1425/1725 RPM, 50/60 Hz28708 200-240 V 60 Hz 5.5-4.6 Amps28709 100-120 V

Page 62 - Fluid Management

INTRODUCTIONGyroMixer End User Guide 5EQUIPMENT MAINTENANCE LOGRECORD MODEL NUMBER HERE: _________________________RECORD SERIAL NUMBER HERE: _________

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